Succesfull repairings

If you have done more or less succesfull repairings to your David Brown, please, let us know. Just email some kind of report of the project - no project is too small or big! Photos are welcome, too. The address is pdunkel@nic.fi.


First, a very good story from Mr. Ritchie Leslie, Ont., Canada - thank you!

How I got the tractor:

I have a late model DB990 which I have owned for about four or five years. I think it's called a "selectamatic" model as it is in the white paint scheme with Case (not David Brown) logos on the side of the hood. It's the first tractor I have owned myself and my previous exposure to tractors was mainly Massey Ferguson 35's/135's/165's when I worked as a school kid on a dairy farm in Scotland in the early 1970's. About 15 years ago we bought a 85 acre hobby farm north of Toronto and borrowed our farmer friend's International tractor when we needed one until I took the plunge and bought the David Brown five years ago.

Repairs:

Getting it going properly:

When we bought the tractor it was clear that like many old machines it had been neglected for a while before the owner traded it in. We bought it from a dealer for $5000 Canadian including a fairly new John Deere rotary brush mower. As part of the deal the dealer replaced the water pump, drivers' seat and the battery as these were all shot. The dealer also freed the PTO clutch for us as this had seized up due to lack of use. The engine ran great, started well, clutch was OK and the body work was in good shape, indicating that it had been kept under cover for most of its life. And it came with the original owners manual, which has saved my bacon on several occasions.

First thing we had to do was to fix the right hand brake. The linkage from the pedal to the brake mechanism was missing and I found one through a wrecker's yard (Fawcett Tractor Supply in St Mary's, Ontario - they wreck a lot of DB's and are on the web). Then we found that the rotating mechanism that applied pressure to the brake pad was siezed and decided to pull the wheel and final drive mechanism off to free up the brake and replace the pads. Standard parts such as filters, hoses and brake pads are freely available from CASE/IH dealers here in Canada so we did not expect any difficulties. Aha!

First thing we discovered was that the final drive is HEAVY. You need two or three strong people when you pull that sucker off the tractor and you need to pull it out straight as there is a long drive shaft attached to it that fits into a drive gear in the gearbox. Why the DB engineers buried the brakes (an item that requires service) inboard of the final drive beats me. We had a service manual (again bought on the web) that told us how to do this job. Main thing to remember is that you MUST wire the differential lock pedal down before you take the final drive off to ensure that the gearbox internals are all held in place.

Here's our first big lesson. Don't touch the gear levers when the final drive shaft is out of the gearbox. I was stupid enough to bump into the main gear lever. When we tried to put everything back we found that the gear into which the long drive shaft was supposed to go was now sitting at 45 degrees and we could not push the one metre shaft back in!! We had to make a special tool out of long, thin piece of steel to re-seat the gear cog before we could re-insert the final drive.
We also replaced all the filters - oil, diesel and hydraulic - and changed all of the fluids (including the gear oil in the final drives) at the same time.

Repair No. 2 - hydraulics

A year later the 3 point hitch started to act up. After using an implement for half an hour or more it would suddenly refuse to lift anymore. After all sorts of messing about, reading manuals and testing the pump output we finally tried replacing the cable that connects the hydraulic controls to the 3 point hitch top link. Bingo - problem solved. The cable cost $50 at the Case/IH dealer.

Repair #3 - electrics

This took ages. The Lucas company is rightfully called the prince of darkness. This spring, while working in the field, the hydraulic and ignition warning lights came on and stayed on at all engine rpm's. Tested the generator (dynamo) - all OK. I'd already replaced both the generator and starter with re-built units a couple of years ago. Tried replacing the diode on the ignition light - no change. To access the electrical wiring and voltage regulator you need to remove the hand throttle assembly and remove the four bolts at the bottom of the steering column so you can move it backwards. THEN you can remove the dash and turn it over on the right. No need to remove the tach drive cable.

Finally traced this after much testing and following of the wiring diagram to (1) bad voltage regulator and (2) a corroded wiring connector. We also found that the steering gearbox was empty of oil so it is now much easier to steer!

Today:

Everything seems to be running fine and I enjoy my tractor. My biggest complaints are that some maintenance items on the machine are hard to reach (e.g. voltage regulator & brakes buried) and that it is hard to start in the winter. Below about 3-5 deg centigrade I use a block heater for a while and at minus 20 deg centigrade it has to be plugged in for several hours before starting. As we use the tractor for snow blowing this is important. My 92 VW Jetta diesel starts quite happily at minus 20 with NO block heater!

The tractor earns its keep in mowing, trailer pulling, some logging in the bush and snow blowing. Plus there is always something to fix on it! The rad hoses are looking very cracked so that is probably the next job......

Ritchie Leslie
Ont., Canada

 


Case 1: The engine won't start.

I tried to start the engine, no success. Just before I decided to take apart the engine I find out the reason: the engine's stop-switch was in switched to stop.


Case 2: The engine won't start.

I drove around with my DB-950. Suddenly my Pit Bull jumped on the accelerator pedal (he wanted to jump in my lap!) and the engine went on full rounds! An then the engine stopped, I'm not sure if it stopped before or after me pulling the engine stop switch. After this, the engine just wasn't starting.

After asking around and trying all kind of tricks I found out that one possible failure could be that the stop switch was loose inside the diesel-pump. I carefully opened the pump (E and F), a couple of wires and fuel pipes. I never got the idea of the British engineering designs but I obviously managed to put the parts H and I on correct places. I closed the pump, bleeded the fuel system. The engine started!

 

Ilmaus

Pumppu


Case 3: bleeding the fuel system

In Diesel-engines it's important that the fuel system doesn't contain any air. You should loose the following screws A, B, C ja D. Run the start or pump manually (G) as long as there is any air in the pipes. After this tighten the screws and start the engine. URGENT! Keep the batterys fully loaded, this is important for an easy start.

Liitokset

Ilmaus

Käsipumppu


Case 4: "Livedrive" clutch won't work!

For some reason I couldn't find my Implematic clutch. After jumping on the pedal with all my HUGE mass I found the "2nd" clutch. But that didn't solve my problem: the PTO (Power Take Off) is still spinning while the motor is running.
I've now got some good suggestions but haven't managed to fix the problem yet.

I've now got some suggestions about the problem. Propably the PTO clutch is just stucked and should get loose if I somehow could get some resistanse on the PTO while pressing the pedal.

Before that, here some photos about the clutch:

David Brown's clutch pedal. I really don't know what the Brittish engineers have have in their minds while constructing this. I think this should work like following: When I press the pedal the arm D is moving (A is the same arm). The adjusting screw E moves the arm C, which moves the axel... is this right?

In my David Brown both D and C are stucked to the axel so both moves like one part. Should it be this way?

 

The clutch looks like this from below. If YOU know what the marked parts are, please let me know.
The address is pdunkel@nic.fi.

The saga continues ...


If you've ever managed to repair somethin on a traktor, email a short report of it to pdunkel@nic.fi.

 

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